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SMT

HANWHA Smart Factory Solutions T-Solution

T-SOLUTION is a software solution representing Smart Factory of Hanwha Precision Machinery and provides various solutions with material warehousing, production planning, production preparation, production, and maintenance throughout the production process. Also, high-efficiency, high-quality and low-cost production can be realized by enabling automation and intellectualization by connecting systematically all production processes throughout connection of high rank MES and function of Factory maintenance.

PLANNING

Production planning can be the first step for the systematic management of the entire processes, not the production in the unit of line or machine. Using Hanwha's Planning Solution will allow easier and more efficient production planning.

The Planning Solution can establish optimized production planning taking into consideration the target quantity and delivery provided by upstream systems (MES, ERP, SCM), helping a user establish efficient production planning by predicting the time through stocked component quantity management and simulation necessary for production planning.

CUSTOMER BENEFITS
  • Establishes an optimum production plan based on the information on orders
  • Finds the BOM error of the production program early through MES interlocking
  • Sets efficient production order taking into consideration the priority and model changing time
  • Establishes a production plan of high effectiveness by predicting production quantity per day and week.
  • Increases operation time by minimizing the model changing time
  • Ensures correct prediction of production finishing time by performing simulation
  • Can check the inventory of components necessary for the achievement of target production quantity and obtain them easily
  • Possible to perform integrated Part DB management in the factory and verification of production in advance
PROCESS SCENARIO
  • Importing order data from the upstream MES system
  • Checking for the quantity of necessary materials in stock
  • Assigns a job to each line and determines optimum production order by considering the delivery and production quantity
  • Reduces model changing time by grouping similar jobs for common feeder arrangement
  • Verifies production schedules in advance by performing production simulation
FACTORY MANAGEMENT

For the materialization and automatization of Industry 4.0, the importance of tools that can improve the operational capability of each process unit becomes influential.

Using Hanhwa's T-PNP system of the FACTORY MANAGEMENT Solution can reduce the difference in technical capability between experienced engineers and beginners and improve manufacturing activities through remote control of the machine or informatization of collected data by monitoring the machine status in real time. In addition, it can induce quality standardization by analyzing and optimizing the collected data obtained through the connection of a customer's MES system and production data systematically and by preventing defects through autonomous exchange of information between inline machines.

CUSTOMER BENEFITS
  • Performs effective production status management by checking major indexes of the factory in real time
  • Reduces the frequency and time of machine downtime through efficient machine management
  • Improves production efficiency through real time response to the machine to which an error occurred
  • Derives items that need to be improved by tracking and analyzing production history data
  • Improves line operation rate and quality through data sharing between inline machines
  • Performs integrated management of preventive and predictive maintenance of the machine using the integrated maintenance system
PROCESS SCENARIO
  • Monitoring of Major Production Indexes of the Entire Factory and Lines
  • Real Time Production Status and Warning against Model Change
  • Screen Print Status Monitoring
  • Production Index Analysis and Report Output
  • Outputting Guide for Measures against Interlock Alarm
  • Brief Production Status Monitoring and Remote Measures Using a Mobile Device
  • Data Sharing between Inline Machines
  • Easy Interlocking with Upstream Systems (MES)
  • Integrated Machine Maintenance
PRODUCTION

Hanwha has great interest in solutions that can automatize and intellectualize the production process while introducing the Smart Factory in various industries including the manufacturing industry. Applying Hanwha's Production Solution will allow a more speedier approach to a future-oriented factory with minimum cost and time.

First, it can minimize defects due to user's mistakes using various Part Verification functions provided by the IT System. In addition, the user can check the production status of the factory anytime and from anywhere without the need to stand in front of the machine. It is possible to realize a smart automatic control system by transmitting a warning alert to a mobile device to enable them to take remote measures.

CUSTOMER BENEFITS
  • Secures ease of job file management by reflecting modified data automatically.
  • Prevents misplacement due to user's mistakes using various verification systems
  • Manages the line efficiently using a system that requests and supply necessary materials
  • Performs brief monitoring the production status in real time with a mobile device
  • Prevents time delay by warning the user of the time of component exhaustion and model changing time in advance
  • Realizes high quality placement by sharing data (M2M) between machines
PROCESS SCENARIO
  • Program Modification and Reflection during Production
  • Examining Component Conformity When Changing the Material / Feeder during Production
  • Warning against Component Shortage from the Machine
  • Remote Request for Component in Shortage and Quick Preparation
  • Brief Monitoring of Production Flow and Operation Status with Mobile Device
  • Alarming and Remote Measures when Problem Occurs to the Machine / Process
  • Production Optimization by Sharing Data between Inline Machines
PREPARATION & CHANGEOVER

Quick and accurate job change is an essential factor in realizing a Smart Factory. Hanwha's PREPARATION & CHANGEOVER Solution helps such preparation processes.

First, it indicates the location of a component or feeder necessary for the preparation for production through a monitor or LEDs to help find it easily. Since it prepares for the next production via offline, no production loss occurs. It notifies the production manager of the model changing time, helping him/her change a model quickly. Helps establish a complete Smart Factory by only assigning minimum time and workers for the preparation of the next production job.

CUSTOMER BENEFITS
  • Prevents the omission of a job through a checklist for job preparation before production
  • Minimizes material preparation time using the Smart Rack
  • Prevents a material preparation mistake by checking the kitting and component.
  • Maximizes the machine operation rate by warning against the model changing time in advance.
  • duces the job preparation time by checking the location of the feeder in real time to which the necessary material is connected.
  • Helps perform a model change easily without user intervention through automatic non-stop model changing.
PROCESS SCENARIO
  • Opening a Job and Outputting Job Order
  • Quick Material Delivery from Smart Rack/Storage Tower
  • Advance Feeder Preparation on Kitting and Docking Cart
  • Component Conformity Check Using Barcode
  • Searching/Finding a Feeder Necessary for Next Job, Checking Feeder Status
  • Warning and Checking against Expected Model Changing Time
  • Automatic Model Changing by Using Barcode
  • Collective Transmission of Job Files to Machine in Real Time and Production Reservation
JOB PROGRAMMING

Helps a user plan for the initial production and supply of components easily, quickly, and accurately by using Hanwha's Job Programming Software in the course of the evolution of SMT production methods to small quantity batch production methods as the component groups become diversified.

Using Hanwha's T-OLP can maximize production efficiency with the optimized programming method that considers the machine configuration and creates a job program without production time loss by registering a component easily via offline.

CUSTOMER BENEFITS
  • Easy, quick, and accurate NPI (New Product Introduction)
  • Prevents an operation error through verification with reference data
  • Possible to register components via offline without stopping the line.
  • Maximizes production efficiency through line balancing
  • Performs integrated management in the job file server for easy revision and history management
  • Minimizes an initial production error by checking placement position and angle in advance
  • Maximizes machine efficiency through optimized programming
PROCESS SCENARIO
  • Extraction of Placement Points from CAD data
  • Comparison and Verification of BOM List
  • Off-line Component Data Registration
  • Verification of Placement Points and Angle through Gerber Overlay
  • Optimizing the PCB program
  • Integrated JOB File Management
MATERIAL MANAGEMENT

Accordingly, as the types of components configuring a product become more diversified, individual inventory management of materials and quick supply of necessary materials have become an essential factor in the SMART Factory production process. Hanwha's MATERIAL MANAGEMENT Solution allows more efficient material management by smartly performing integrated management of material flow from material warehousing to exit end.

Provides tools that can manage components systematically through T-SMART ID and prevents the occurrence of a situation leading to a temporary production stop by performing component inventory management in real time. In particular, interlocking with T-SMART Rack or T-SMART Storage allows an inquiry of inventory and location information on necessary components in real time so that the material preparation time can be reduced significantly.

CUSTOMER BENEFITS
  • Performs detailed component management by using existing IDs or assigning new IDs
  • Manages the quality and life time of printing materials
  • Allows distribution of refill materials in real time using the system requesting for components in shortage
  • Allows even an inexperienced user to store and deliver components
  • Can track problems by performing component delivery history management
  • Secures the convenience of component management and reduces the model changing time significantly by using T-Smart Rack
PROCESS SCENARIO
  • New Component Registration, Barcode Issue and Attachment
  • Management of Printer Materials including Solder Cream / Mask / Squeegee, etc.
  • Check for Current Material Inventory by Job Unit
  • Check for Required Materials through Status Board for Components in Shortage
  • Check for Material Location and Material Delivery through the Smart Rack
  • Management of MSL, etc., through interlocking with the Storage Tower
  • Material Usage History Tracking Management
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